Study on design and fabrication of insulated gate bipolar transistor
Abstract

Power Bipolar Transistor and Power MOSFET are the maost commercial advanced devices. Each device has characteristics that complement each other in some respects. Power Bipolar Transistors have lower conduction losses in the on-state, larger blocking voltages, but low switching speed. In contrast Power MOSFETs can switch faster, but conduction losses in on-state are higher. Nowadays, the new structure has been designed in order to overcome to the performance limitations of Power Bipolar Transistor and Power MOSFET. Such the device is know as the Insulated Gate Bipolar Transistor (IGBT). This device has significant superior characteristics for low and medium frequency applications compared to Power Bipolar Transistors and Power MOSFETs. Furthermore, its power rating can be improved by increasing both current and volttage. For this reason, this device more preferable over Power Bipolar Transistors and Power MOSFETs in many electronic systems and applications. Thedesign, the fabrication process, the packing assembly and the experimental results of discrete planar and vertical IGBT are studied and reported in this thesis. The device is fabricated by using the double diffusion technique N/P+ type silicon epitaxial initial wafers. With the combination of MOS gate structure and bipolar current conduction, the IGBT structure can give not only a very high input impedance but also the high operating forward current density. However, on the other side, such a structure has a parasitic P-N-P-N thyristoe occurs between its collector and emitter terminals. This parasitic structure causes the latch-up effect in IGBT that makes the current to be no longer controlled by the MOS gate. This research begins with a study on parameters that can affect current conduction capability, on-resistance, breakdown voltage and switching speed.

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