“JavaBot” LINE FOLLOWER ROBOT from Java, Indonesia

The line follower robot with wireless video camera.
I have designed it just for fun. First I want to know how the line sensor work. I used comparator IC using LM339, two H-bridge sensor using eight transistors, FCS9013, and four transistors, FSC 9012. For the sensor you can use LED and LDR as the light receiver. I changed the LDR sensor to IR sensor. I built this robot using only the analog comparator and IR sensor, no microcontroller. This is smart idea and very cheap approach.
You can download this PCB FILE (ExpressPCB file)

Figure 1: main layout and sensor layout.
Bill of material :
R1, R7, R13, R14, R15, R16 330 1/4W +/-1%
R2, R3, R4, R5, R6, R8, R9, R10, R11, R12 10K 1/4W +/-1%
R17, R18, R19, R20 150 1/4W +/-1%
VR1, VR2 20K-50K
Led1, Led3 LED(red) 3mm Led
Led2, Led4 LED(green) 3mm Led
Optocoupler 2 piece
Q1, Q2, Q3, Q4, Q5, Q8, Q9, Q12 FSC 9013
Q6, Q7, Q10, Q11 FCS 9012
U1 LM 339
Battery 9 volt 1 piece
Motor DVD dc 5Volt 2 pieces
Tank toys for mechanic and wheel 2 pieces
Sample expense in Rp.
|
|
|
@ |
total |
|
resistor |
20 |
100 |
2000 |
|
VR |
2 |
500 |
1000 |
|
led |
4 |
300 |
1200 |
|
tr |
12 |
250 |
3000 |
|
ic |
1 |
3000 |
3000 |
|
optocoupler |
2 |
3500 |
7000 |
|
PCB |
1 |
3000 |
3000 |
|
tank toys |
2 |
10000 |
20000 |
|
motor DVD dc 5 volt |
2 |
5000 |
10000 |
|
battery |
1 |
3500 |
3500 |
|
|
|
total |
53700 |
1 $US = Rp 9400
Finally I spent only 6-7 $US to build the robot.

Figure2: JavaBot, my first line follower robot without the microcontroller.
There are two line styles, white line on the black floor and black line on the white floor.
If you use black line on the white floor, you can set the robot if the Right-Sensor is on the dark side or black line and Left-Sensor is on the floor it will go to forward (by swap polarity of the motor). If the Right-Sensor is on the floor and Left-Sensor is on the black line it will go to backward. Download this video for illustration. JavaBot.wmv

Figure3: Attach the wireless video camera to the JavaBot.
Any questions or suggestions, please contact me,
Tahan Prahara, prahara_satria@yahoo.co.id
30 November 2007